Exploring CFRP manufacturing processes using 3D-printed moulds — an approach that combines the design freedom of 3D printing with the mechanical properties of carbon fibre.
Process
Two different processes were explored: classic wet layup with a single-sided mould, and forged carbon — a compression moulding process using short fibres and epoxy resin.
Parts
- Snowshoes for ski touring boots
- Fin for kiteboard
Insights
Advantages: Extremely robust parts with high design freedom. Thanks to CAD design, resin quantities and fabric cutting templates can be derived quickly.
Challenges: Post-processing of the moulds is time-consuming, and demoulding can be difficult.