Hi, I am

Matteo.

Hands-on Engineer and Glider Pilot

Matteo Merk profile image

About Me

Matteo Merk profile picture

I am a mechanical engineering student at ZHAW School of Engineering (B.Sc.), specialising in Computational Lightweight Design and Systems & Automation Technology. I have hands-on experience in composite manufacturing, precision CNC machining, and engineering design.

Outside of university I am an active competitive glider pilot β€” holding a Sailplane Pilot Licence (SPL) since 2017 with over 700 hours of flight experience.

Skills and Tools:
  • 3DExperience CAD/CAM
  • Solidworks CAD/CAM
  • Python
  • Abaqus
  • Onshape CAD
  • Matlab
  • Computer Vision with OpenCV and B&R Vision
  • Microsoft 365

Experience

Workshop Employee - Ensinger Composites
01/2026 – 02/2026
  • Support in the production of composite products and ongoing projects during the semester break.
Workshop Employee
11/2021 – 02/2023
  • Production of high-quality composite products, including carbon plates for medical technology
  • Manufacturing of prototype components and test specimens for material characterisation
  • Commissioning and optimisation of machines, in particular CNC milling machines
  • CAD design of test setups using SolidWorks
  • General maintenance and administrative tasks
Temporary Employee - Temporary Work
06/2023 – 09/2023
Polymechanist - Empa DΓΌbendorf
08/2020 – 12/2020
  • Advanced knowledge in 5-axis CNC milling with CAM programming
  • Manufacturing of prototypes and components for various applications
Apprentice Polymechanist EFZ
08/2016 – 08/2020
  • Four-year apprenticeship with vocational baccalaureate
  • Specialisation in prototype manufacturing.

Education

09/2023 – present
Bachelor of Science in Mechanical Engineering
ZHAW School of Engineering
  • Expected graduation July 2026
  • Specialisation in Computational Lightweight Design and Systems & Automation Technology
  • Bachelor thesis in the field of aircraft structural design (Airframe Structure)
  • International profile with exchange semester in Oslo, Norway
01/2021 – 05/2021
Military Service – Aviation Soldier
Swiss Air Force
  • Recruit school in Payerne and Meiringen
  • Aviation Ordnanceman F/A-18
08/2016 – 07/2020
Polymechanist EFZ with Vocational Baccalaureate
Empa DΓΌbendorf
  • Specialisation in prototype manufacturing
  • Internal design internship in 3rd year of apprenticeship
  • Industry internship at Kyburz Feinmechanik in 3rd year of apprenticeship

Projects

Bachelor Thesis – Airframe Structure
Abaqus 3DExperience XFLR5 Structural Analysis Composites Light Weight Design
Bachelor Thesis – Airframe Structure

Structural design and analysis of a hybrid-electric STOL light aircraft airframe, carried out as …

Vision-Based Autonomous Drone Control
Python OpenCV Pose Estimation DJI Tello SDK
Vision-Based Autonomous Drone Control

Autonomous vision-based control system for a DJI Tello quadcopter, developed during my exchange …

Personal Website – This Site
Hugo HTML/CSS Nginx Raspberry Pi
Personal Website – This Site

A personal project with a clear learning goal: to understand the structure of a static website from …

CFRP Molding
Composites Carbon Fibre Onshape CAD
CFRP Molding

Exploring CFRP manufacturing processes using 3D-printed moulds β€” an approach that combines the …

Apprenticeship Final Project – Electric Scooter
Electronics Battery Management Motor Control
Apprenticeship Final Project – Electric Scooter

Built an electric scooter from scratch β€” started as a vocational school project and developed well …

FPV Racing Drone – Custom Build
FPV Betaflight Catia RC
FPV Racing Drone – Custom Build

Built during the design internship of my apprenticeship at Empa β€” and at the same time a first deep …

Glider Trim Lever – Custom Replica
CNC Milling Laminating
Glider Trim Lever – Custom Replica

A classic cockpit upgrade: a replica of a trim lever β€” from material fabrication to surface coating …

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